QUALITY BEER STARTS WITH QUALITY MALT
Usage of our technological equipment guarantees the topmost quality of Pilsen, black and caramel malts.
In the domain of malting equipment we offer:
- Supplies, assembly (supervision) including personnel training, commissioning and putting into operation of complete, fully automated investment units – production plants – for beer malt production ranging from 1,000 to 100,000 tons of finished malt per annum;
- Supplies of individual machines or sectional operating units;
- As per customer’s requirements we provide know-how for production of Pilsen, black or caramel malt by training the operating personnel by our own specialist for malt production;
- Complete technology projects including construction assignment;
- Guarantee and post-guarantee service;
- Supplies of complete assortment of spare parts;
- Reconstructions of obsolete production plants and their transformation into modern automated plants producing high-quality malts; the process also includes optimal capacity enlargement in accordance with the customer’s requirements and thus a substantial save o costs for production of 1 ton of malt.
- Circular malt plants
- Equipment for production of rye fermented malt
- Pilot malt plants
CRUCIAL OPERATING UNITS OF THE MALT PLANT
MOPOS is the original manufacturer of all critical machines for malt producing plant:
STEEPING
- stainless steel steeping tanks;
- CO2 extraction;
- aeration;
- overflow management;
- water pumping;
- barley dosage into steeping tanks;
- variable discharge of steeping tanks (via belt or chain conveyers) – stainless-steel modification;
- the whole process completely computer-controlled with full visualization from the control room.
GERMINATION
- germinating process takes place in germinating boxes of Saladin type equipped will multi-purpose aerating & discharging turner of MOPOS construction;
- bottom of boxes fitted with special mesh-wire plates with minimum resistance against the aerating airflow;
- each box equipped with high-performance blower controlled with frequency speed converter;
- automatic stainless-steel louvers;
- cooling plant;
- additional regulation of moisture content;
- whole germinating process is fully automated (computer-controlled), micro-climate of the batch is monitored and all parameters continuously adjusted to secure the optimum sprouting of grain; automatic aeration and discharge of the green malt;
- full visualization of whole process in the control room;
- provision for all germinating conditions – may be preset for each box individually as per differing qualities of raw material (barley).
KILN
- kilning process variably in one-floor or double-floor MOPOS kilns;
- kiln heating with ANOX system or in accordance with customer’s requirement, fitted with heat-exchangers connected directly to owner’s boiling plant;
- high-performance blower controlled with frequency speed converter;
- automatic tilting floor;
- very easy and quick unloading of dried malt into collecting bins;
- automatic spreading and leveling device, MOPOS type;
- automatic air circulation;
- heat recovery;
- whole kilning process is fully automated (computer-controlled);
- full visualization of whole process in the control room;
- with simple adjustment of kilning chart variegated coloring malts may be produced – such as Munich malt.
Peripheral operating units of the malt plant:
Intake, cleaning and sorting of barley
- fitted with superior-quality cleaning, sorting and grading machines.
Silos
- possibility of reconstruction of the existing silo (such as concrete) by modern computerized technology control;
- new supplies of either assembled or spiral steel silos.
Deculming
- fitted with superior-quality high-performance deculming machines.
Dispatch
- upon requirement, special malt polishing machines may be supplied (not necessary for the brewing plant proper).
Waste water treatment plant
- existing or municipal treatment plants may be utilized;
- upon requirement, complete water treatment plant may be supplied that will guarantee all necessary environmental parameters of the discharged waste water.
Individual supplies of machinery and equipment:
- hoppers, bins, steeping tanks;
- transporters (chain, belt and screw conveyers, bucket elevators);
- turners for Wanderhaufen system germinating floors;
- turners for Saladin box systems;
- automatic spreading and leveling device for kilns;
- recuperators for heat recovery.
Further services:
- consulting
- aid in elaboration of investment designs;
- assessment and suggestions for measures to increase the production profitability of older malt plants;
- management of dust nuisance of malting plants.
